2025 is a great opportunity to upskill in some of the more technical areas being adopted by OEMs and fast becoming indispensable in the body workshop. Rivet bonding is one of the range of modern methods suited to joining multiple materials that no panel technician should be without.
The future of vehicle panel attachment: rivet bonding
The days of relying on a single method to attach vehicle replacement panels are quickly fading. With each new model year, vehicle manufacturers are introducing innovative materials that require equally innovative attachment techniques. Among these, Rivet Bonding has emerged as a groundbreaking method that is rapidly gaining traction in the automotive industry.
A shift toward multi-material construction
In today’s automotive landscape, the rise of multi-material construction has significantly changed how structural and non-structural panel components are attached to vehicles. Original Equipment Manufacturers (OEMs) are now leveraging advanced materials such as aluminium, steel, and composites, which require new bonding techniques to ensure both strength and durability.
One such technique, Rivet Bonding, combines the use of specialised rivets and adhesives. This technique not only provides a strong mechanical bond but also delivers additional benefits, such as acting as a barrier to prevent galvanic corrosion when joining dissimilar materials like aluminium and steel. This dual-action capability is one of the reasons rivet bonding is becoming a preferred choice for many OEMs.
Advantages of rivet bonding
Rivet bonding has several significant advantages over traditional methods like GMA MIG/MAG welding. For instance:
Joining mixed materials: Rivet bonding allows for the seamless attachment of different materials, such as aluminium and high-strength steel, which is a critical requirement in modern multi-material vehicle designs.
Corrosion prevention: The adhesive used in rivet bonding acts as a protective barrier, reducing the risk of galvanic corrosion when different metals come into contact.
Eliminating heat affected zones (HAZ): Welding can create HAZ, which may compromise the strength and integrity of High Strength Steel (HSS) and Advanced High Strength Steels (AHSS). Rivet bonding eliminates this risk, making it a safer and more reliable method for attaching steel replacement panels.
Are today’s technicians ready?
While rivet bonding offers significant advantages, it also presents new challenges. A critical question arises: “Are today’s repair technicians adequately trained to apply rivet bonding processes referencing adhesive manufacturers’ recommendations and OEM repair methods?”
The answer is crucial, as the correct application of adhesives and rivets directly impacts the safety and integrity of the repaired vehicle. Here are some key considerations:
Adhesive application: Adhesive manufacturers have specific guidelines for the application, curing, and bonding of their recommended products. Technicians must be familiar with these to achieve optimal results.
Rivet removal and installation: OEM-recommended tools and techniques for removing and installing rivets are essential for ensuring a successful repair. Using incorrect tools or methods can compromise the strength of the bond and substrate.
Safety and integrity: Comprehensive training ensures that technicians maintain the safety and structural integrity of the vehicle, which is paramount in any repair.
I-CAR Australia’s RVT01 Rivet Bonding Course
To address these challenges and prepare technicians for the future of vehicle repairs, I-CAR® Australia has developed a hands-on course, RVT01 Rivet Bonding. This comprehensive program covers all aspects of rivet bonding, including:
- Repair planning
- Tooling and equipment
- Rivet removal and installation
- Flange preparation
- Adhesive application
- Rivet installation
The course is designed to equip technicians with the knowledge and skills they need to perform rivet bonding to the highest standards. Training is conducted at I-CAR® Australia’s state-of-the-art training academies in Melbourne and Brisbane. Due to high demand, early registration is highly recommended.
Why take this course?
If you’re a repair technician or manage a repair establishment, this course offers immense value. With the increasing use of rivet bonding in the collision repair industry. Meticulous training ensures:
- Enhanced repair quality
- Compliance with OEM standards
- Improved safety, reduced liability and increased customer satisfaction
Don’t miss out — register your interest today
The automotive industry is evolving, and rivet bonding is set to play a pivotal role in the future of vehicle panel attachment. Don’t let your skills or your team’s skills fall behind. Join I-CAR® Australia’s RVT01 Rivet Bonding course and gain the expertise needed to master this innovative technique.
To register your interest and take the first step toward mastering the future of vehicle repair.
For more information go to: icar.com.au/course-catalogue